Director Digital Program (RI Condition Monitoring)
Caterpillar
Sam Melchiori leads Caterpillar’s global Condition Monitoring operations for Resource Industries, delivering predictive asset intelligence for many of the world’s largest miners. Sam’s teams combine machine and operational mining expertise with advanced analytics such as LLMs, digital twins and physics-based failure models, leveraging the largest global population of connected machines to transform signals into actionable insights. These services reliably convert unplanned downtime into planned maintenance on critical Cat mobile mining assets, improving physical availability and reducing total cost of ownership. Sam is passionate about blending data science with human judgment to create solutions that are both elegantly engineered and unmistakably valuable.
